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PGM / NEWS

2024
12 / 20

Tailormade intelligent spreading and cutting plans:How can PGM solutions help companies optimize their production processes



In the manufacturing industry, how to improve productivity and flexibility while controlling costs has become the core of companies’ competitiveness. With leading technology and equipment, PGM provides customized intelligent cutting solutions to help companies achieve efficient production and intelligent management. This article will present PGM's solution for a company, demonstrating how innovative equipment configurations can be used to optimize purchasing costs and significantly improve productivity and flexibility.


Customised cutting room solutions: efficient configuration and cost saving

PGM's customized intelligent cutting room solution for this customer includes a TC8 intelligent cutting machine and three KS PRO knit spreaders. (Retain one manual Spreading line) With the precise equipment configuration, the solution not only effectively reduced the equipment purchase cost, but also significantly improved the production efficiency and flexibility of the production line.



TC8 intelligent cutting machine: Efficient and accurate, increasing production capacity

As the core equipment of PGM, the TC8 intelligent cutting machine can cut up to 8cm of material after vacuum compression. Equipped with continuous cutting function, it significantly improves productivity and shortens the production cycle. Equipped with an intelligent operating system that optimizes the cutting path and ensures accurate cutting, it boosts overall production capacity and helps companies achieve higher production yields.



KS PRO Spreading machine:  Convenient, efficient and labour saving

The KS PRO knit spreading machine utilizes precise tension control technology to ensure that the fabric is spread evenly, thus guaranteeing cutting accuracy. The three machines work in tandem to significantly improve productivity, especially when multitasking. Its flexible adaptability allows it to easily cope with different fabrics, reducing the need of human resource and promoting a smarter production process.

Motor movement device: flexible production, automatic switching

To enhance production flexibility, PGM introduced a motor movement device into the solution, enabling the cutting machine to automatically switch back and forth between laying machines, reducing manual intervention and time wastage. The system significantly improved automation and efficiency, optimized the production process, and further enhanced overall production efficiency.

IOT technology: real-time monitoring, intelligent production

The TC8 intelligent cutting machine is equipped with IOT technology, which collects and feeds back production data (e.g., equipment status, progress and fault warning) in real time. Enterprises can identify potential problems and make adjustments through data monitoring to ensure smooth production. This intelligent management system not only improves production efficiency, but also enhances transparency and manageability, helping enterprises realize refined management and intelligent production.



Program Benefits

Savings in equipment acquisition costs

The configuration of one TC8 smart cutter and three KS PRO spreaders avoided the redundant purchase of multiple machines and significantly reduced the initial investment.

Enhance production efficiency

Intelligent cutting machine and spreading machine work together efficiently to make the cutting and spreading process smoother, significantly shorten the production cycle and improve the overall production efficiency.

Production Flexibility

The Intelligent Cutting Machine's mobile system works in tandem with multiple fabric spreaders, allowing the line to be flexibly dispatched to quickly respond to different production tasks.

Intelligent Management

The application of IOT technology allows companies to monitor production data in real time, warn of equipment failures in advance, avoid downtime and improve management efficiency.


 


PGM customized solutions help companies reduce costs and increase efficiency

This intelligent cutting room solution helps customers save equipment costs and significantly improve production efficiency, quality and flexibility through accurate equipment configuration, intelligent management system and flexible production design. In the future, PGM will continue to lead the smart cutting technology and provide more enterprises with innovative smart manufacturing solutions.

Learn more

We invite you to learn more about PGM products and services, whether it is to improve production efficiency or reduce costs, PGM can provide tailormade solutions for you. Let us join hands to embrace the future of smart production and achieve higher efficiency and greater success!